top of page


How to Design Vertical Refrigerant Risers and Oil Traps
A practical guide to designing vertical refrigerant risers and oil traps, covering oil return velocity, suction pressure drop, trap placement, double risers, liquid line lift, and key commissioning checks for reliable DX and VRF system performance.
nexoradesign.net
Aug 82 min read


AHU Casing Leakage & Thermal Bridging
AHU casing leakage and thermal bridging can reduce delivered airflow, increase fan and cooling energy, create condensation risk, and affect comfort. This article explains the causes, performance impact, inspection points, and practical ways to improve AHU casing performance.
nexoradesign.net
Aug 81 min read


💧 Selecting Moisture Eliminators for High-Velocity Cooling Coils
High-velocity cooling coils can carry condensate into downstream ducts, filters and equipment. This guide explains how to select moisture eliminators using coil face velocity, droplet-removal efficiency, pressure drop, drainage capacity, materials and maintenance requirements. It also includes calculation methods, a worked example and practical commissioning checks.
nexoradesign.net
Aug 52 min read


How to Calculate the Correct Condensate Trap for Negative-Pressure AHUs
Correct condensate trap sizing is essential for negative-pressure AHUs. This guide explains how to convert static pressure, calculate trap depth, size H1 and H2, avoid drainage failure, and prevent AHU water leakage during operation.
nexoradesign.net
Aug 52 min read


AHU Drain-Pan Design: Slope, Trap Depth and Overflow Protection
AHU drain-pan design is critical for preventing leakage, standing water, corrosion, bad odor, and water carryover. This guide explains drain-pan slope, condensate trap depth, overflow protection, float switches, drain sizing, and commissioning checks for reliable HVAC operation.
nexoradesign.net
Aug 41 min read


How to Select an AHU Cooling Coil: Rows, Fins and Face Velocity
Selecting the right AHU cooling coil requires more than checking cooling capacity. This guide explains how coil rows, fin density and face velocity affect heat transfer, dehumidification, pressure drop, energy use and condensate carryover. It also includes key equations, a worked example and a practical selection procedure.
nexoradesign.net
Aug 31 min read


HVAC Water Treatment: Preventing Scale, Corrosion and Biological Growth
HVAC water treatment protects chilled-water and condenser-water systems from scale, corrosion and biological growth. This guide explains key risks, water quality checks, treatment methods and maintenance practices to improve efficiency, reliability and equipment life.
nexoradesign.net
Aug 32 min read


Chilled-Water Pipe Expansion: Anchors, Guides and Flexible Connections
Learn how to manage thermal movement in chilled-water piping using anchors, guides, expansion loops, bellows and flexible connectors. This practical guide explains key equations, worked calculations, support arrangements, equipment protection, installation practices and common design mistakes.
nexoradesign.net
Aug 31 min read


Hydraulic Decoupling in Chilled-Water Plants Explained
Hydraulic decoupling allows the chiller and building distribution circuits to operate at different flow rates without pump interference. This article explains decoupler flow conditions, thermal mixing, chiller staging, pump control, low Delta-T issues, design guidelines, and commissioning practices for stable and energy-efficient chilled-water plant operation.
nexoradesign.net
Aug 21 min read


How Air and Dirt Separators Improve Chilled-Water Performance
Air and dirt separators help chilled-water systems operate more efficiently by removing trapped air, microbubbles, sediment, and magnetite. They improve heat transfer, stabilize water flow, protect pumps and control valves, reduce corrosion, lower pressure losses, and support reliable long-term HVAC performance.
nexoradesign.net
Aug 11 min read


How to Select Two-Way and Three-Way Valves for HVAC Systems
Learn how to select the right two-way or three-way valve for HVAC systems. This guide explains valve operation, variable vs constant flow, Kv/Cv sizing, valve authority, pressure drop, actuator selection, PICVs, common mistakes, and practical design examples for chilled-water and heating-water systems.
nexoradesign.net
Aug 12 min read


Primary vs Primary-Secondary Chilled Water Systems (Which One Should You Choose? Cost, Control & Energy Analysis)
Choosing between primary-only and primary-secondary chilled water systems directly impacts energy, cost, and control stability. Primary-only systems offer lower pumping energy and simpler design, while primary-secondary systems provide better hydraulic stability and flexibility. The right choice depends on project size, load variation, and operational priorities.
nexoradesign.net
Mar 2517 min read
bottom of page